Two of my principal wood sources are 12by SPF and 12by SYP. I struggled a bit to find a source on the mainland for Southern Yellow Pine, asking several other woodworkers who asked their suppliers who all said that this rare wood was not available anywhere on the mainland. I then asked my wife to search online where she found a warehouse in
Taicang, a city that is fast becoming a suburb of Shanghai, that exclusively imports SYP from
Georgia.
The seller was surprisingly helpful, especially when I noticed several large piles of 2' 10by lengths. He explained that a customer only wanted 8' lengths of lumber and since he generally imports 10' lengths or longer, he complied by removing 2 feet from several bundles and selling the shorter boards. These 2' lengths are great for the majority of the student projects that I teach and I got a substantial price discount on top of an already low price for imported lumber.
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I hate having to use a VPN just to post on blogspot. It's a gamble to know whether the work has been truly saved or not. This is not the first time that I have returned to an incomplete essay only to discover much of it missing. I am not going to even try recovering what I had written. Here are some photos that were intended to accompany the lost essay.
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Loose knots replaced using Veritas tapered tenon makers and taper reamer |
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SPF compressable plug |
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flush cut |
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defective board due to rotten interior branch |
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Standard pencil sharpener accepts 10mm dowels |
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Plugged board with discontinued Veritas plugging tool |
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Hide glue allows for reclamping in case of glue failure |
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Despite owning a plowplane, I more often use a tablesaw to cut grooves to accept bottoms. In this case a plowplane would have been ineffective. | |
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Beginning to assemble a variation of the box on a box |
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I wanted to followup my boxonabox design to with a variant to accommodate some of my other crafts supplies. I didn't plan the result in advance. I had the upper box dimensioned before I decided to install a center divider that needed to be inlet into the pinboards with wedged tenons after I decided that I would add a handle to the middle and not a pair on the sides although I think I will do so in future variations. I like using otherwise disposable pieces of exotic hardwoods for the wedges.
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Tailboard variations |
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wedged throughtenons |
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Sawn flush |
I played with several rope handles in my mind before committing to the present configuration. I decided that I could make the loops with SYP as long as the stock was thick enough and use sliding dovetails to attach it to a mullion but that required a denser wood. I had some maple on hand that served this function.
I panicked when I realized that my angle blocks for paring the sliding male section were not built the same thickness as for this new application. It then dawned on me that I could use the same blocks along with playing card shims in any variation, and not just to raise the stock pieces.
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Soon to be hidden wood screws |
I cut the sliding dovetails in both male and female sides, leaving a noticeable amount of travel to allow for compressing pine fibers and then I laid out and cut the profiles of the loops.
It was a challenge to find surface hinges for this project. I bought two sets in brass off Taobao, but in the end I chose some that can be still found readily at a B&Q. I soaked them a few days in citric acid to tone down the polish to a matte finish, learning through the process that stainless steel is not used consistently in their manufacture.
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Lid laminated with hide glue |
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Bottom compartment with two sliding tills |
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Upper box allowing access to one sliding tll |
The handle is made from a grommet of Manila rope that passes through the two loops. I attached two additional lengths of the same Manila rope to bulk up the handle before then attaching paracord coxcombing, finishing the ends with Turk's heads woggles woven in place.
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Easy access to sewing kit |
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The completed craft kit |
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